US2808778A - Planographic printing plate - Google Patents

Planographic printing plate Download PDF

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US2808778A
US2808778A US380446A US38044653A US2808778A US 2808778 A US2808778 A US 2808778A US 380446 A US380446 A US 380446A US 38044653 A US38044653 A US 38044653A US 2808778 A US2808778 A US 2808778A
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Prior art keywords
coating
printing
filler
planographic
carboxymethyl cellulose
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US380446A
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Douglas A Newman
Allan T Schlotzhauer
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Columbia Ribbon and Carbon Manufacturing Co Inc
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Columbia Ribbon and Carbon Manufacturing Co Inc
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Priority to BE531214D priority Critical patent/BE531214A/xx
Priority to NL93864D priority patent/NL93864C/xx
Application filed by Columbia Ribbon and Carbon Manufacturing Co Inc filed Critical Columbia Ribbon and Carbon Manufacturing Co Inc
Priority to US380446A priority patent/US2808778A/en
Priority to GB3161553A priority patent/GB769522A/en
Priority to DEC9717A priority patent/DE1047800B/en
Priority to CH341180D priority patent/CH341180A/en
Priority to FR1115421D priority patent/FR1115421A/en
Application granted granted Critical
Publication of US2808778A publication Critical patent/US2808778A/en
Priority to DE19641460614 priority patent/DE1460614A1/en
Priority to GB52613/64A priority patent/GB1047800A/en
Priority to NL6500079A priority patent/NL6500079A/xx
Priority to US437004A priority patent/US3343187A/en
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Expired - Lifetime legal-status Critical Current

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B5/00Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B17/00Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
    • D06B17/02Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in superimposed, i.e. stack-packed, form; J-boxes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/18Passing liquid through fibrous materials in closed containers with a form not determined by the nature of the fibrous material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C2700/00Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
    • D06C2700/13Steaming or decatising of fabrics or yarns

Definitions

  • This invention relates to the manufacture of planographic printing plates, suitable for use in planographic printing processes in which the surfaceof a plate on which an image is formed of ink-receptive material (e. g., a waxy or greasy ink) is wetted with an aqueous inkrepelling fountain fluid, then inked over to deposit ink only on the image, the latter being then transferred to V which the printing surface is in the form of a film applied to the paper foundation and in which the surface film has greater flexibility and homogeneity and less curling tendency than that of prior sheets, and in which the sheet lends itself to the improved retention of certain types of planographic images presently regarded as somewhat difiicult of attachment to coated paper printing surfaces, as well as to improved surface retention of the inkrepellent moisture.
  • ink-receptive material e. g., a waxy or greasy ink
  • the invention in certain of its aspects, relates to the manufacture of plates in which the printing surface layer comprises essentially carboxymethyl cellulose compounds and a filler of china clay or the like similar to the plates disclosed in the prior application of Douglas A. Newman, Serial No. 637,088, filed December 22, 1945, now Patent No. 2,655,864.
  • the method of making a plate, and the plate itself in which the printing surface or coating is of an initially soluble carboxymethyl cellulose compound which is dried and rendered insoluble by an aftertreatment with an aqueous solution including a copper salt, an iron salt, an aluminum salt, or a chromium compound, or mixtures of a copper salt with certainof the others.
  • the method of insolubilization of the printing surface coating employed in constructing plates according to the teachings of said application rendered it important to include in the surface coating a ratio of clay or other suitable filler to the carboxymethyl cellulose binder of about 4:1, or preferably greater. These ratios were found preferable in order that the coating might have a suflicient degree of openness to take up the insolubilizing solution and distribute it as nearly as possible to all parts of the carboxymethyl cellulose in the surface layer.
  • the present invention has for its object the preparation of a planographic plate from a coating solution of carboxymethyl cellulose which is self-insolubilizing on dry ing and which, at the same time, includes reagents of such character that the resulting layer will still bemade up of the copper derivative of carboxymethyl cellulose mixed with the iron, aluminum or chromium derivatives or mixtures'thcre'of in the desired proportions.
  • planographic plates Inasmuch as the cost of making planographic plates depends largely upon the number of treating steps to which they must be subjected, it is another object of the present invention to provide a paper planographic printing plate in which the surface coating is of -metal substituted compounds of carboxymethyl cellulose of the appropriate mixture for producing printed copies of the highest quality, but a coating which is still of such a nature that it can be applied in a single coating operation rendering a film which automatically becomes water insoluble upon drying so that a single coating treatment is involved in applying the insoluble surface layer.
  • carboxymethyl cellulose coatings of self-insolubilizing nature made to conform to the viscosities, surface tensions and filler per- .centages found in the disclosure of said Newman applica- .tion, Serial No. 318,340, for the purpose of providing a treatment for pre-imaged sheets to convert them into copy-producing masters, can be made to include the preferred aluminum ferric and chromium insolubilization factors in proper proportion, in addition to the copper ions therein disclosed. r 7
  • planographic surface coatings as heretofore constructed are subject in some degree to difficulties such as cracking, during fiexure, shattering under a type blow, flaking, picking and the like.
  • Another dilficulty which is sometimes experienced is that of excessive absorptivity of the printing layer and underlying layers so that moistening fluids tend to drain rapidly away from the surface in the background areas and leave the same dry after any slight interruption in printing. All of these difiiculties, it has been discovered, stern primarily from the percentage of filler which the coating must carry, and the thickness of the coating.
  • the filler ratio is not the only governing factor, and that filler percentages can be reduced provided that the thickness of the layer is also simultaneously reduced, and that under these circumstances acceptance for diflicultly received images (e. g., those formed using carbon paper) can be held up to standard and may, in fact, even be improved.
  • the importance of the degree of bond diminishes at least as rapidly as the thickness of the coating is reduced, so that even with the smooth, relatively impermeable surfaces necessary to the casting of a thin surface film of uniform thickness, the bonding tendencies are not only sufiicient to maintain equivalent excellence ofoperation, but the performance of the sheet can in fact be improved by thinning the surface coating in spite of what would ordinarily be considered degrading changes in the character of the undercoat necessary to'this end.
  • the image instead of being impressed on and attaching itself to the surface coating of the plate, may be so placed that it appears to penetrate and probably does penetrate the coating and becomes firmly attached to an underlying oleophilic layer its degree of attachment to the plate thus being controlled primarily by the-characteristics of the underlying'layer without placingparticular reliance on the characteristics of the surface layer.
  • Figure l is an enlarged schematic section of a planographic plate bearing an image, and made according to the present invention.
  • Fig. 2 is a chart illustrating the effect of coating thickness on minimum permissible filler ratios.
  • a foun dation such as a sheet or web 11 of paper.
  • the paper 11 may be treated in a known fashion with suitable impregnating compositions to give it good wet strength and wet extensibility if a plate which is to provide long printing runs is being made. On the other hand, if a plate for very short runs is required, it may sometimes be feasible to omit these treatments and use the paper without such impregnation as a foundation.
  • a waterproofing undercoat 13 may be and is preferably applied to one side of the sheet, depending somewhat upon the degree of waterproofness required bythe length of printing run expected.
  • the waterproofing undercoat if used, will be about 10 pounds per ream and may include such ingredients as hardened casein, a latex, or any film capable of forming a relatively waterproof barrier, attaching itself to the sheet and to the printing surface coating,-and having substantial oleophilic properties. It willbe understood, of course, that the cellulosic foundation sheetitself, impregnated or unimpregnated, and even when uncoated, is also normally preferentially oleophilic.
  • a planographic printing coating 15 having a binder portion which consists of a water-soluble colloid which forms a water-insoluble film, or a film which is capable of being rendered water-insoluble after casting.
  • the properties of the coating 15 must either be such that" it has a hydrophilic-oleophilic balance suited to the reception of image material and ink when dry, the retention of such image material when subsequently wetted, and the reception and retention of moisture in the non-image areas; or such that it is slightly more hydrophilic than oleophilic.
  • various materials are usable as binders for this purpose, for example, casein admixed with small proportions of an aldehyde, carboxymethyl cellulose compounds, gum arabic in association with a chromate ion, and polyvinyl alcohol with a small proportion of a chromate.
  • these are not to be considered as limiting, for almost without exception any composition based on a hydrophilic colloid found suitable for coating paper planographic plates, and which has properties permitting its placement in very thin but continuous coatings, can be employed in the presentinvention.
  • Thediscovery which is thecore of the present invention is primarily the placing of the planographic surface coating in a continuous but extremely thin layer, a layer so thin in fact as to have been considered impractical heretofore.
  • the thickness of this layer may be in the range of /2 pound to 6 pounds per ream with the most successful operation found in the range of /2 pound to 4 pounds per ream.
  • a minimum of 8 pounds per ream has been considered by the art as the practical lower limit for printing surface coatings of this nature because ordinary paper making procedures and equipment would not cast a coating sufficiently thin, which was also continuous and free from background specks in printing.
  • inert absorbent fillers can be added to coating compositions for improving some of their printing properties.
  • One of the most commonly used materials for this purpose is china clay.
  • Such fillers are usually present in coatings in the proportion of between four and sevenparts of filler to one part of binder (dry basis) in order to provide a surface which will readily accept and retain images placed by a type blow from a typewriter using a carbon paper imaging element.
  • the reduction of the filler ratio from the usual values cooperates in an important manner with the reduced coating thickness by allowing the film of binder mate-- rial to be more continuous and tougher so that, even though essentially thinner than coatings ordinarily em ployed, it will still resist the abrasion incident upon erasures and thus permit corrections.
  • the re-- **d coating thickness assists the operation of the coat-- ing in accepting and holding the image as explained above 'so that the filler ratio can be significantly reduced when desired without also reducing the holding power of the printing surface for carbon paper images to less than acceptable values.
  • the moisten ing received by the plate in normal treatment by any average setting of the printing machine is sufficient to start the proper printing action of the plate almost at once, and also to provide immediate resumption of proper printing after any delay. This is of special importance in the case of systems plates where a few copies only are required, where set-up and starting time is a significant proportion of press operation time, andwhere long periods of time for adjusting the moisture for proper operation and wastage of copies during starting are accordingly unwarranted.
  • ammonium citrate will also stay insolution and produce suitable iron and chromium reactions with: thecarboxymethyl cellulose present. Thesesalts, by being dispersed evenly throughout the coating cause the sameto coagulate fairly uniformly when dried without necessitating a high permeability, or. the high filler content which is a concomitant of such-highpermeability. In cases where it is also desirable to have the-aluminum carboxymethyl cellulose compound make up a-portion of the layer, this may be achieved by using aluminum carboxymethyl cellulose as the starting material for the binding ingredient of the composition. Thus, it ispo'ssible'to include.
  • Example I Sodium carboxymethyl cellulose grams 2 Watercc 95 5% ammoniacal coppersulphate cc 4O ('Corre'sponds 1502.05 gms. of dry solids dissolved Chromium tr-ioxide, C. P' do 05 Ferric ammonium citrate, U. S. P. brown do 1.0-
  • Example II Sodium carboxymethyl cellulose grams 2' Water a cc 9O 5% ammoniacal coppersulphate cc 4O Glycerine grams 2 1 Ammonium dichromate, Cl. P do 0.75 Ferric ammonium citrate, ULS. P. brown d'o 1.0
  • Example I Sodium carboxymethyl cellulose gra rns 2 Water cc Clayu grams 8 5% ammoniacalcopper sulphate a cc 4O Glycerine ogramsn l Ammonium dichromate, C. P do 0.75 Ferric-ammonium citrate, U. S. P. browndo 1.0
  • the carboxyrnethyl cellulose compound is arranged to bear a proportion to thcliquid constituents which will give a solution sufii ciently free-flowing to be readily coatable, i. e. of readily coatable viscosity. For most purposes and considering the usual coating equipment, this will be given by a solution of a carboxymethyl cellulose compound of the order of about one percent to five percent by weight.
  • a planographic printing plate for the reception of direct images including those formed by carbon paper comprising a flexible foundation sheet; a preferentially oleophilic undercoat forming an image receptive surface on a side of said sheet; and a planographic surface coating forming a layer overlying and adherent to said undercoat comprising a hydrophilic colloid binder and a filler, said surface coating being substantially continuous but not in excess of 6 pounds per ream in weight, and the ratio of the weight of said filler to the weight of said binder in said surface coating being not less than and not substantially in excess of the values given by Fig. 2.
  • a planographic printing plate for the reception of direct images including those formed by carbon paper comprising a flexible foundation sheet having an image receptive surface; and a planographic surface coating forming a layer overlying and adherent to said flexible foundation on one side thereof comprising a water insoluble carboxymethyl cellulose compound as a binder, and a filler, said coating being substantially continuous but not in excess of 6 pounds per ream in weight, and the ratio of the weight of said filler to the weight of said binder being not less than and not substantially in excess of the values given by Fig. 2.
  • a planographic printing plate for the reception direct images including those formed by carbon paper comprising a flexible foundation sheet; a preferentially oleophilic undercoat forming an image receptive surface on a side of said sheet; and a planographic surface coating forming a layer overlying and adherent to said undercoat comprising a water insoluble carboxymethyl cellulose compound as a binder, and a filler, said surface coating being substantially continuous but not in excess of 6 pounds per ream in weight, and the ratio of the weight of said filler to the weight of said binder in said surface coating being not less than and not substantially in excess of the values given by Fig. 2.
  • the method of making a planographic printing plate which comprises applying a planographic surface coating to the surface of a flexible foundation using a composition consisting essentially of a primarily aqueous dispersion of a carboxymethyl cellulose compound of coatable viscosity, and ammoniacal copper sulphate, a chromium compound and ferric ammonium citrate, the ammoniacal copper sulphate being about 1 to 2 times the weight (dry basis) of the ferric ammonium citrate, and the chromium compound being between about /2 and of the weight of the ferric ammonium citrate, the total weight (dry basis) of said ammoniacal copper sulphate, chromium compound and ferric ammonium citrate being on the order of 1 to 2 times the weight of the dry carboxymethyl cellulose compound; and drying the coating to provide a water insoluble printing surface layer.

Description

957 D. A. NEWMAN EIAL I 2,808,773
PLANOGRAPHIC PRINTING PLATE Filed Sept. 16, 1955 I V/JV/ THICKNESS (LBS/REAH) 1: 2. 351 4 RATlO(FlLLER/BINDER) mvE TO s' Douglas A New/7m Azzan T (Ycf/ilo-ig/ zqq elj ff Unite Sttes Patent F PLAN OGRAPHIC PRiN TIN G PLATE Douglas A..Newman, Glen Cove, and Allan T. Schlotzhauer, Locust Valley, N. Y., assignors to Columbia Ribbon & Carbon Manufacturing Company, Inc., Glen Cove, N. Y., a corporation of New York 7 Application September 16, 1953, Serial No. 380,446 6 Claims. (Cl. 101-1492) This invention relates to the manufacture of planographic printing plates, suitable for use in planographic printing processes in which the surfaceof a plate on which an image is formed of ink-receptive material (e. g., a waxy or greasy ink) is wetted with an aqueous inkrepelling fountain fluid, then inked over to deposit ink only on the image, the latter being then transferred to V which the printing surface is in the form of a film applied to the paper foundation and in which the surface film has greater flexibility and homogeneity and less curling tendency than that of prior sheets, and in which the sheet lends itself to the improved retention of certain types of planographic images presently regarded as somewhat difiicult of attachment to coated paper printing surfaces, as well as to improved surface retention of the inkrepellent moisture.
The invention, in certain of its aspects, relates to the manufacture of plates in which the printing surface layer comprises essentially carboxymethyl cellulose compounds and a filler of china clay or the like similar to the plates disclosed in the prior application of Douglas A. Newman, Serial No. 637,088, filed December 22, 1945, now Patent No. 2,655,864. In said application is disclosed the method of making a plate, and the plate itself, in which the printing surface or coating is of an initially soluble carboxymethyl cellulose compound which is dried and rendered insoluble by an aftertreatment with an aqueous solution including a copper salt, an iron salt, an aluminum salt, or a chromium compound, or mixtures of a copper salt with certainof the others. This procedure has resulted in the production of commercially acceptable printing plates which include a surface of a carboxymethyl cellulose compound. While the plates and the prints produced thereby were of good commercial quality, certain problems relating to their manufacture and use were experienced which it is the object of this invention to overcome.
The method of insolubilization of the printing surface coating employed in constructing plates according to the teachings of said application rendered it important to include in the surface coating a ratio of clay or other suitable filler to the carboxymethyl cellulose binder of about 4:1, or preferably greater. These ratios were found preferable in order that the coating might have a suflicient degree of openness to take up the insolubilizing solution and distribute it as nearly as possible to all parts of the carboxymethyl cellulose in the surface layer. Ac-
2,808,778 Patent ed Oct. 8, 7
2 cording to the present invention it is possible to insolubilize the coating throughout without regard to its openness so that the ratio of filler may be varied at will to give ratios best suited to other considerations.
The product of this method of insolubilization, i. e., the method of coagulation of a carboxymethyl cellulose product with mixtures of a copper salt with aniron, aluminum or chromium compound, or mixtures of a copper salt with compounds of two or all of said metals has been determined as the most successful form of carboxymethyl cellulose deposit known to date insofar as the formation of planographic printing surface is concerned. Up until the present invention was made, however, it was necessary to carry on this insolubilization primarily as an aftertreatment applied to the dried solublelayer. The placing of a self-insolubilizing layer of carboxymethyl cellulose including a copper salt was disclosedand claimed in the application of Douglas A. Newman, Serial No. 318,340, filed November 1, 1952, but that application disclosed specifically a solution which was slightly alkaline in pH to maintain the copper salts in solution, and which would throw down the known suitable coagulant iron and aluminum compounds, if present, as precipitates without giving a chance for their reaction with the carboxymethyl cellulose.
The present invention has for its object the preparation of a planographic plate from a coating solution of carboxymethyl cellulose which is self-insolubilizing on dry ing and which, at the same time, includes reagents of such character that the resulting layer will still bemade up of the copper derivative of carboxymethyl cellulose mixed with the iron, aluminum or chromium derivatives or mixtures'thcre'of in the desired proportions.
Inasmuch as the cost of making planographic plates depends largely upon the number of treating steps to which they must be subjected, it is another object of the present invention to provide a paper planographic printing plate in which the surface coating is of -metal substituted compounds of carboxymethyl cellulose of the appropriate mixture for producing printed copies of the highest quality, but a coating which is still of such a nature that it can be applied in a single coating operation rendering a film which automatically becomes water insoluble upon drying so that a single coating treatment is involved in applying the insoluble surface layer.
It is a feature of this invention that carboxymethyl cellulose coatings of self-insolubilizing nature made to conform to the viscosities, surface tensions and filler per- .centages found in the disclosure of said Newman applica- .tion, Serial No. 318,340, for the purpose of providing a treatment for pre-imaged sheets to convert them into copy-producing masters, can be made to include the preferred aluminum ferric and chromium insolubilization factors in proper proportion, in addition to the copper ions therein disclosed. r 7
It has been discovered that planographic surface coatings as heretofore constructed, in some instances, are subject in some degree to difficulties such as cracking, during fiexure, shattering under a type blow, flaking, picking and the like. Another dilficulty which is sometimes experienced is that of excessive absorptivity of the printing layer and underlying layers so that moistening fluids tend to drain rapidly away from the surface in the background areas and leave the same dry after any slight interruption in printing. All of these difiiculties, it has been discovered, stern primarily from the percentage of filler which the coating must carry, and the thickness of the coating. However, as previously pointed out, a certain percentage of filler has been heretofore required in printing surfaces of carboxymethyl cellulose to insure proper insolubilization by the mostdesirable treatmentsknown from the standpoint of producing good planographic properties. However, without particular regard to the nature of the insolubilization treatment required by the binding ingredient, it is also known that with plant)- graphic layers as heretofore commonly used, certain filler percentages were essentialin-order to provide proper acceptance of certain types of images, especially those produced bycarbon paper, and that drastic reduction in-filler percentages, even if otherwise permissible, were not allowable because the power of the surface to accept and retain such images would be adversely affected beyond the point of commercial acceptability. 7
Similarly, attempts to cause the printing layer to be made thinner than ordinarily deposited ('e.-g., in the neighborhood of 8 pounds minimum per ream) principally for reasons of economy, resulted in failure because the coatings with usual paper-making equipment and procedures could'not be sufliciently uniformly deposited to cover all parts of 'a sheet equally. In many cases the areas of show-through of the oleophilic foundation or undercoating were suflicientto cause inacceptable specks and background tone on the printed copies and would be so frequent as to prevent plates thus coated from being commercially accepted.
It has bene discovered, however, in connection with the present invention, that insofar as acceptance of images is concerned, the filler ratio is not the only governing factor, and that filler percentages can be reduced provided that the thickness of the layer is also simultaneously reduced, and that under these circumstances acceptance for diflicultly received images (e. g., those formed using carbon paper) can be held up to standard and may, in fact, even be improved.
The investigations leading up to the present invention have alsoresulted in the discovery that procedures and equipment are available for uniformly applying to paper water-dispersed coatings which are much thinner than those previously regarded as having the minimum'practical thickness for printing plates and for so applyingthe coatings that gaps and thin spots, if they occur at all, do not appear with injurious frequency. While the procedures which make it possible to applythese thin coatings with accuracy and uniformity will usually involve equipment conversion, which would ordinarily be avoided if possible, it has been demonstrated that a' number of unexpected and important advantageous effects result directly from the provision of thinner coatings which make it, in fact, economically feasible if not preferable to make the effort to convert to the new procedures and equipment when necessary to their production.
Another point in connection with coating thickness is the consideration that thin coatings of fairly uniform thickness necessarily depend to a large extent for their uniform quality on the smoothness and low porosity or permeability of the undercoating or surface which receives them. Heretofore it has been an important consideration in plate manufacture that any undercoating present should bond firmly with the printing surface coat regardless of any considerations of smoothness of the undercoat, and within limits the degree of bond was gener: ally considered as somewhat improved as smoothness decreased and porosity or permeability of the undercoat increased. According to the present invention it has been discovered that the importance of the degree of bond diminishes at least as rapidly as the thickness of the coating is reduced, so that even with the smooth, relatively impermeable surfaces necessary to the casting of a thin surface film of uniform thickness, the bonding tendencies are not only sufiicient to maintain equivalent excellence ofoperation, but the performance of the sheet can in fact be improved by thinning the surface coating in spite of what would ordinarily be considered degrading changes in the character of the undercoat necessary to'this end.
It is another object of the present invention, therefore to provide a planographic printing siuface coating on a paper planographic plate which has a thickness corresponding to a coating weight of less than 6 pounds per ream, and in the preferred case less than 4 pounds per ream.
One of the important advantages of the thin surface coatings of the present invention is that the image, instead of being impressed on and attaching itself to the surface coating of the plate, may be so placed that it appears to penetrate and probably does penetrate the coating and becomes firmly attached to an underlying oleophilic layer its degree of attachment to the plate thus being controlled primarily by the-characteristics of the underlying'layer without placingparticular reliance on the characteristics of the surface layer. To this end it is still another object of the invention to provide a planographic printing plate having an image-receptive, moisture-resistant undcrcoating, and a thin surface coating including a hydrophilic binder of a thickness corresponding to a coating Weight of less than 6 pounds per ream and in the preferred case less than 4 pounds per ream.
Additional features and advantages will hereinafter appear. I
In the accompanying drawing: 7
Figure l is an enlarged schematic section of a planographic plate bearing an image, and made according to the present invention.
Fig. 2 is a chart illustrating the effect of coating thickness on minimum permissible filler ratios.
In carrying out the present invention we provide a foun dation such as a sheet or web 11 of paper. The paper 11 may be treated in a known fashion with suitable impregnating compositions to give it good wet strength and wet extensibility if a plate which is to provide long printing runs is being made. On the other hand, if a plate for very short runs is required, it may sometimes be feasible to omit these treatments and use the paper without such impregnation as a foundation. Likewise a waterproofing undercoat 13 may be and is preferably applied to one side of the sheet, depending somewhat upon the degree of waterproofness required bythe length of printing run expected. In most cases-the waterproofing undercoat, if used, will be about 10 pounds per ream and may include such ingredients as hardened casein, a latex, or any film capable of forming a relatively waterproof barrier, attaching itself to the sheet and to the printing surface coating,-and having substantial oleophilic properties. It willbe understood, of course, that the cellulosic foundation sheetitself, impregnated or unimpregnated, and even when uncoated, is also normally preferentially oleophilic.
To the surface of the sheet or web provided with undercoat 13, is applied a planographic printing coating 15 having a binder portion which consists of a water-soluble colloid which forms a water-insoluble film, or a film which is capable of being rendered water-insoluble after casting. The properties of the coating 15 must either be such that" it has a hydrophilic-oleophilic balance suited to the reception of image material and ink when dry, the retention of such image material when subsequently wetted, and the reception and retention of moisture in the non-image areas; or such that it is slightly more hydrophilic than oleophilic.
In one aspect of the present invention various materials are usable as binders for this purpose, for example, casein admixed with small proportions of an aldehyde, carboxymethyl cellulose compounds, gum arabic in association with a chromate ion, and polyvinyl alcohol with a small proportion of a chromate. However, these are not to be considered as limiting, for almost without exception any composition based on a hydrophilic colloid found suitable for coating paper planographic plates, and which has properties permitting its placement in very thin but continuous coatings, can be employed in the presentinvention. a I
Thediscovery which is thecore of the present invention is primarily the placing of the planographic surface coating in a continuous but extremely thin layer, a layer so thin in fact as to have been considered impractical heretofore. The thickness of this layer may be in the range of /2 pound to 6 pounds per ream with the most successful operation found in the range of /2 pound to 4 pounds per ream. Heretofore a minimum of 8 pounds per ream has been considered by the art as the practical lower limit for printing surface coatings of this nature because ordinary paper making procedures and equipment would not cast a coating sufficiently thin, which was also continuous and free from background specks in printing. Furthermore, to provide for a better and more continuous coating of any Weight substantially less than 8 pounds per ream would entail the conversion of procedures and equipment adding significantly to the inconvenience and to some extent the cost of manufacturing the plates without any prospect for overcoming the difliculties normally entailed in reduction of coating thickness.
We have found that by taking the additional procedural steps necessary, e. g., extra calendering of the foundation web, or the undercoated foundation to reduce fiber eruption at the surface, and the use of special coating procedure and/or equipment, the placing of a thin but continuous coating of the planographic surfacing material is feasible in many cases and gives printing results entirely out of proportions to anything which could be expected by a mere reduction of the coating thickness. In fact normally any substantial reduction of the surface coating thickness would have been considered as a degradation of the plate quality. We have discovered on the contrary, that important improvements in the quality of the plate itself and the printing produced can be effected by this expedient.
The exact reason for the disproportionate success of the present lightweight coating as a printing layer is not entirely understood at present. It appears definitely, however, that both the tendency of the sheet to curl and the tendency of the coating to crack, or pick (separate from the foundation during printing), are reduced very sharply as the thickness of the coating is decreased and much more rapidly than any proportionate estimate would indicate. This effect takes place so markedly, in fact, that a sheet having a coating composition which causes inacceptable curl, cracking or picking at a thickness of 8 pounds per ream, is transformed to an acceptable sheet by the mere reduction of the coating layer thickness to below 6 pounds per ream without other change, and the possibilities in connection with most known coating formulations are reduced to a substantial certainty of successful operation at any coating thickness below 4 pounds per ream.
Another aspect in which the improved plates of the invention present superior printing results is in the matter of image life. The preparation of coating formulation so as to receive and tenaciously retain the oleous or other image forming material (while still being hydrophilic enough for background purposes) has been heretofore a matter of continuous concern in plate-making. It has been found that compositions which have been of borderline character or even inacceptable from the standpoint of image retention in prior ordinary use, but which are not actually repellent to the image material, perform with distinct acceptability when applied according to the principles of this invention. This is thought to be due to the possibility provided for the material of the image, such as image 17, Fig. 1, to penetrate the surface printing layer and attach itself to the preferentially oleophilic surface of the web or waterproof substratum 13, if present, and thus form a permanent image substantially free of any tendency to sharpen or fail during the printing run. This presumed arrangement is illustrated in the drawing by showing image portions 17 as extending deeper than the coatin and partially into layer 13. It is not yet known whether the improved image connection is brought about by the mechanical force used in applying it, e. g., by a type impression or blow, or whether the oleous material of the image merely permeates the coating 15 as by capillary action, or both, but in any case it' is readily demonstrable that'the reduced coating thickness characteristic of this invention is the change which causes the observed image improvement.
Ancillary to the foregoing discovery of coating thick ness was our additional discovery that filler percentages could be changed as the coating thickness was reduced. It has been known that inert absorbent fillers can be added to coating compositions for improving some of their printing properties. One of the most commonly used materials for this purpose is china clay. Such fillers are usually present in coatings in the proportion of between four and sevenparts of filler to one part of binder (dry basis) in order to provide a surface which will readily accept and retain images placed by a type blow from a typewriter using a carbon paper imaging element. These proportions, however, tend to introduce other problems into the coating which must be otherwise overcome such as decreasing the tendency of the coating to bond to its foundation, and increasing the tendency of the coating to crack, emboss, or pick up on writing instruments. We have discovered not only that reducing the thickness of the coating reverses all of these tendencies in and of itself, but also that the coating composition can be prepared using a smaller proportion of clay without affecting its ability to accept and retain images formed by typing with carbon paper. Ac-
cording to the invention it has been determined that the minimum filler-binder ratios by weight suitable for carbon paper inscription are variable and are not directly proportional to the coating weights employed but are given with sufficient accuracy for practical purposes by the following table.
TABLE A Coating Thickness (T) (pounds per ream) The values in the above table lie on a curve which is graphically represented in Fig. 2 of the drawing.
The reduction of the filler ratio from the usual values cooperates in an important manner with the reduced coating thickness by allowing the film of binder mate-- rial to be more continuous and tougher so that, even though essentially thinner than coatings ordinarily em ployed, it will still resist the abrasion incident upon erasures and thus permit corrections. Likewise the re-- duced coating thickness assists the operation of the coat-- ing in accepting and holding the image as explained above 'so that the filler ratio can be significantly reduced when desired without also reducing the holding power of the printing surface for carbon paper images to less than acceptable values.
It has further been discovered that the lower filler content permitted bythe coatings of lesser thickness as shown in Table A and Fig. 2 give outstandingly good results from the standpoint of moisture retention. Coatings having the filler ratios heretofore commonly used would invariably require special moistening for proper starting whenever a run was beginning or remoistening whenever a slight delay in printing occurred. It has been found, however, that when the ratio of filler to binder is 2:1 or less this is not the case.
The moisten ing received by the plate in normal treatment by any average setting of the printing machine is sufficient to start the proper printing action of the plate almost at once, and also to provide immediate resumption of proper printing after any delay. This is of special importance in the case of systems plates where a few copies only are required, where set-up and starting time is a significant proportion of press operation time, andwhere long periods of time for adjusting the moisture for proper operation and wastage of copies during starting are accordingly unwarranted.
In addition to the advantages stated in the immediately foregoing paragraph, it has been discovered as a part of the present invention, that thinness of the surface coatings alone, regardless of the filler content, contribute very directly to the moisture retaining properties of the printing plate surface. This seems to be due to the fact that thinner printing surface coatings are, to an important degree, less susceptible to picking and cracking, and hence do not offer the serious problems in forming a strong bond with the under layer which are noticeable with thicker surface coatings; Since it is found that the bonding power of an undercoating is in most cases substantially a direct function of its porosity and hence its moisture absorbency, the thinner printing surface coating, by being more nearly indilferent to this factor, permits the use of undercoatings of much less absorbency and more nearly impervious to water. Under the circumstances where such an undercoating is usable, the moisture can be held for much longer periods at the printing face without draining off into or through the undercoating.
In applying the principles of the invention as stated thus far to the preparation of planographic printing plates having a printing coating of carboxymethyl cellulose, the desirable reduction of filler percentages was found to come into conflict with the best method previously known for rendering the layer insoluble as. disclosed in the said application of Douglas A. Newman, Serial No. 637,088, now Patent No. 2,655,864, for the aftertreatments of the coating are'found to rely to some extent on the tiller percentage to permit transmission of the treating solutions fully to all parts of the coat ing.
According to the present invention it has been dis covered that high filler ratios need-not be the only manner of reaching the desired result of'thoroughly treating all parts of a carboxymethyl cellulose layer with the best salt solutions or insolubiliz'ing factors for producing a high quality printing surface. that it is possible toinclude' in the coatingisolution' ammoniacal copper sulphate as-the essentialcoagulant which will insolubilize the layer when dried and heated to drive off any remnant of ammonia. It has also-been discovered that, even though a neutral or slightly alkaline pH must be maintained to keep, the-copper sulphate in solution, ammonium dichromateand ferric. ammonium citrate will also stay insolution and produce suitable iron and chromium reactions with: thecarboxymethyl cellulose present. Thesesalts, by being dispersed evenly throughout the coating cause the sameto coagulate fairly uniformly when dried without necessitating a high permeability, or. the high filler content which is a concomitant of such-highpermeability. In cases where it is also desirable to have the-aluminum carboxymethyl cellulose compound make up a-portion of the layer, this may be achieved by using aluminum carboxymethyl cellulose as the starting material for the binding ingredient of the composition. Thus, it ispo'ssible'to include. in the completed insoluble layer, the: important copper, aluminum, ironand chromium compounds of carbonyrnethyl'cellulose in the desired proportions; by using a self-'insolubilizing application. This makes possible-low filler content which in'turn makes feasible the desirable thin printing surface layerspreviously described by-im- It has been discovered 8 proving the tendencytowards continuity in the films cast.
Planographic plates which embody the principles and advantages of the present invention are represented by the fOHOWing, examples. In each case a sheet of waterleaf paper or other'suitable membrane is treated, if desired with suitable wet strength imparting compositions, e. g. by tub sizing with melamine-formaldehyde or ureaform'aldehyde, or, in the case of paper, by including such material in the make-up of the sheet by adding it at the heaters. A coating of a suitable oleophilic waterproofing composition, e. g. a mixture of casein-formaldehyde and latex, is then applied to at least one surface of the sheet if desired. When this coating, if used, is dry', a surface planographic printing coat is applied in an amount sufficient to result in a finished dry layer of between /2 and 6 pounds per ream, or preferably between /2 and 4 pounds per ream. Preferably the sheet is calendered or supercalend'ere'd one or more times prior to the application of. the surface planographic coat in order that the coating" may be more easily applied in a continuous fashion at the very reduced thicknesses required. Preferred compositions are:'
Example I Sodium carboxymethyl cellulose grams 2 Watercc 95 5% ammoniacal coppersulphate cc 4O ('Corre'sponds 1502.05 gms. of dry solids dissolved Chromium tr-ioxide, C. P' do 05 Ferric ammonium citrate, U. S. P. brown do 1.0-
Example II Sodium carboxymethyl cellulose grams 2' Water a cc 9O 5% ammoniacal coppersulphate cc 4O Glycerine grams 2 1 Ammonium dichromate, Cl. P do 0.75 Ferric ammonium citrate, ULS. P. brown d'o 1.0
Example III I Aluminum carboxymethyl cellulose grams 9' Water do 221 Clay d0 9 Glycerine do 2.7 5% ammoniacalcopper sulphateunu cc 50 (Corresponds to 2.56 gmsoof dry solids dissolved in 48.64 gms. ofwater.) Ammonium dichrornate, C). P grams 2.25 Ferric ammonium citrate, U. S. P. brown do 3.0 Ammonium hydroxide cc 7.0
Example I V Sodium carboxymethyl cellulose gra rns 2 Water cc Clayu grams 8 5% ammoniacalcopper sulphate a cc 4O Glycerine ogramsn l Ammonium dichromate, C. P do 0.75 Ferric-ammonium citrate, U. S. P. browndo 1.0
Eicam'ple'V Sodium carboxymethyl-cellulose; s grams 2.5' Water t cc u 78 Methanol cc 12 5 ammoniacal copper sulphate cc 40 Glycerine grarns l Ammonium dichromate; C. P do 1.0 Ferric ammonium'citrate, U. S.-P do 1.5 Clay do 10.0-
In each ot-the foregoing examples the carboxyrnethyl cellulose compound is arranged to bear a proportion to thcliquid constituents which will give a solution sufii ciently free-flowing to be readily coatable, i. e. of readily coatable viscosity. For most purposes and considering the usual coating equipment, this will be given by a solution of a carboxymethyl cellulose compound of the order of about one percent to five percent by weight.
It should be understood that the improvements disclosed by the present invention in regard to the self-insolubilizing of the coating in situ are applicable to coatings of much greater weight than those specified as preferred above, especially where the matter of cost is secondary.
Variations and modifications may be made within the scope of the claims and portions of the improvements may be used without others.
We claim:
1. A planographic printing plate for the reception of direct images including those formed by carbon paper, comprising a flexible foundation sheet having an image receptive surface; and a planographic surface coating forming a layer overlying and adherent to said flexible foundation on one side thereof comprising a hydrophilic colloid binder and a filler, said coating being substantially continuous but not in excess of 6 pounds per ream in weight, and the ratio of the weight of said filler to the weight of said binder being not less than and not substantially in excess of the values given by Fig. 2.
2. A planographic printing plate for the reception of direct images including those formed by carbon paper comprising a flexible foundation sheet; a preferentially oleophilic undercoat forming an image receptive surface on a side of said sheet; and a planographic surface coating forming a layer overlying and adherent to said undercoat comprising a hydrophilic colloid binder and a filler, said surface coating being substantially continuous but not in excess of 6 pounds per ream in weight, and the ratio of the weight of said filler to the weight of said binder in said surface coating being not less than and not substantially in excess of the values given by Fig. 2.
3. A planographic printing plate for the reception of direct images including those formed by carbon paper comprising a flexible foundation sheet having an image receptive surface; and a planographic surface coating forming a layer overlying and adherent to said flexible foundation on one side thereof comprising a water insoluble carboxymethyl cellulose compound as a binder, and a filler, said coating being substantially continuous but not in excess of 6 pounds per ream in weight, and the ratio of the weight of said filler to the weight of said binder being not less than and not substantially in excess of the values given by Fig. 2. I
4. A planographic printing plate for the reception direct images including those formed by carbon paper comprising a flexible foundation sheet; a preferentially oleophilic undercoat forming an image receptive surface on a side of said sheet; and a planographic surface coating forming a layer overlying and adherent to said undercoat comprising a water insoluble carboxymethyl cellulose compound as a binder, and a filler, said surface coating being substantially continuous but not in excess of 6 pounds per ream in weight, and the ratio of the weight of said filler to the weight of said binder in said surface coating being not less than and not substantially in excess of the values given by Fig. 2.
5. The method of making a planographic printing plate which comprises applying a planographic surface coating to the surface of a flexible foundation using a composition consisting essentially of a primarily aqueous dispersion of a carboxymethyl cellulose compound of coatable viscosity, and ammoniacal copper sulphate, a chromium compound and ferric ammonium citrate, the ammoniacal copper sulphate being about 1 to 2 times the weight (dry basis) of the ferric ammonium citrate, and the chromium compound being between about /2 and of the weight of the ferric ammonium citrate, the total weight (dry basis) of said ammoniacal copper sulphate, chromium compound and ferric ammonium citrate being on the order of 1 to 2 times the weight of the dry carboxymethyl cellulose compound; and drying the coating to provide a water insoluble printing surface layer.
6. The method of making a planographic printing plate for the reception of direct images including those formed by carbon paper which comprises applying a planographic surface coating to the surface of a flexible foundation which has an image receptive surface, using a composition consisting essentially of a primarily aqueous dispersion of a carboxymethyl cellulose compound of coatable viscosity, a filler, and ammoniacal copper sulphate, a chromium compound and ferric ammonium citrate, the ammoniacal copper sulphate being about 1 to 2 times the weight (dry basis) of the ferric ammonium citrate, and the chromium compound being between about V2 and of the weight of the ferric ammonium citrate, the total weight (dry basis) of said ammoniacal copper sulphate, chromium compound and ferric ammonium citrate being on the order of 1 to 2 times the Weight of the dry carboxymethyl cellulose compound; said coating being applied so as to form a substantially continuous layer but not in excess of six pounds per ream in weight, and the ratio of the weight of said filler to the weight of said carboxymethyl cellulose compound being not less than and not substantially in excess of the values given by Fig. 2; and drying the coating to provide a water insoluble printing surface layer.
References Cited in the file of this patent UNITED STATES PATENTS 2,534,588 Frost Dec. 19, 1950 2,534,650 Worthen Dec. 19, 1950 2,542,784 Van Dusen Feb. 20, 1951 2,559,610 Frost July 10, 1951 2,570,262 Newman Oct. 9, 1951 2,582,347 Newman Jan.'15, 1952 2,635,537 Worthen Apr. 21, 1953
US380446A 1953-09-16 1953-09-16 Planographic printing plate Expired - Lifetime US2808778A (en)

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BE531214D BE531214A (en) 1953-09-16
NL93864D NL93864C (en) 1953-09-16
US380446A US2808778A (en) 1953-09-16 1953-09-16 Planographic printing plate
GB3161553A GB769522A (en) 1953-09-16 1953-11-13 Improvements in or relating to planographic printing plates
DEC9717A DE1047800B (en) 1953-09-16 1954-07-27 Flat printing sheet
CH341180D CH341180A (en) 1953-09-16 1954-08-07 Flat printing sheet
FR1115421D FR1115421A (en) 1953-09-16 1954-08-17 Planographic printing plates and their manufacturing process
DE19641460614 DE1460614A1 (en) 1953-09-16 1964-03-05 Steam control method for steam treatment chambers, bleaching boots or the like. for textile strand or wide goods
GB52613/64A GB1047800A (en) 1953-09-16 1964-12-29 Method for regulating the steam in steam processing chambers, bleaching plant etc. for textile yarn or web
NL6500079A NL6500079A (en) 1953-09-16 1965-01-06
US437004A US3343187A (en) 1953-09-16 1965-03-01 Method of controlling the steam in treatment chambers for textile materials

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US2953088A (en) * 1953-08-17 1960-09-20 Columbia Ribbon & Carbon Planographic printing
US3128181A (en) * 1962-02-13 1964-04-07 Warren S D Co Sheet material coated with water-resistant polyvinyl alcohol and method of making the same
US3131630A (en) * 1959-06-08 1964-05-05 Gestetner Ltd Planographic printing plates
US3472162A (en) * 1966-07-29 1969-10-14 Columbia Ribbon Carbon Mfg Planographic printing plates and methods for preparing the same
US3472164A (en) * 1963-04-17 1969-10-14 Columbia Ribbon Carbon Mfg Planographic printing plates and methods for preparing the same

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BE591936A (en) * 1959-06-18
NL128878C (en) * 1959-06-18
US3686902A (en) * 1969-03-24 1972-08-29 Vepa Ag Apparatus for the heat-treatment of textile material
GB1364062A (en) * 1971-08-04 1974-08-21 Ici Ltd Filamentary tow setting apparatus
KR950009251B1 (en) * 1987-05-29 1995-08-18 이. 아이. 듀퐁 드 네모아 앤드 캄파니 Apparatus for and process of treating shrinkable fibers

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US2534588A (en) * 1946-08-19 1950-12-19 Warren S D Co Paper base planographic printing plate
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US3343187A (en) 1967-09-26
NL6500079A (en) 1965-09-06
DE1047800B (en) 1958-12-31
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FR1115421A (en) 1956-04-24
NL93864C (en)
GB1047800A (en) 1966-11-09
DE1460614A1 (en) 1969-02-20

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